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fuel pressure problem?

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gnez View Drop Down
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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Topic: fuel pressure problem?
    Posted: 27 January 2011 at 5:26pm
HELP! guy's i just picked up a 87 4 cylinder fiero that has been garaged for 7 years.It had a bad fuel pump . Replaced on problem, but now when i turn on the key to start, the two second run of the fuel pump completely fills the carb with fuel and floods it out. any ideas ?
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Post Options Post Options   Quote Patrick Quote  Post ReplyReply Direct Link To This Post Posted: 27 January 2011 at 6:26pm

Originally posted by gnez gnez wrote:

...the two second run of the fuel pump completely fills the carb with fuel and floods it out. any ideas ?

First problem is that you apparently have a carb on that baby and not a TBI (Throttle Body Injector).

I suspect the lone fuel injector is stuck open.

 

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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Posted: 28 January 2011 at 3:38pm
sorry, that happens when you get old.  i replaced the injector with a new unit.
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Post Options Post Options   Quote Patrick Quote  Post ReplyReply Direct Link To This Post Posted: 28 January 2011 at 5:18pm

Originally posted by gnez gnez wrote:

i replaced the injector with a new unit.

So does that mean it's okay now?

[EDIT] I don't know for sure if you mean you replaced the injector before or after the flooding.

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Post Options Post Options   Quote Indy Quote  Post ReplyReply Direct Link To This Post Posted: 29 January 2011 at 7:31pm

Newbie

I recently was able to get my 84 Duke running after several "what could be wrong" situations. My task was relatively easy since I had a operating and compatible parts car, so rather then diagnosing problems to death, I merely installed the spare complete TB from the parts car. The car was no better for that, but I at least knew what the problem was "not".

In your case, I suggest that you disconnect the injector electrical conductors and see whether it still floods. If it does you can be "certain" that the problem is with either the injector itself or the injector gasket. With the injector disconnected fuel should not flow into the TB. That is what it says in my 84 service manual.

When I first looked at your posting I wondered whether you had accidentilly installed a V6 (much higher pressure rating) fuel pump. However our own "captain fiero" has a lengthy posting on Pennock's where he describes his successful installation of a V6 fuel pump onto a Duke.

One of the limitations of this website is that there is no provision for identifying the location of a member at the time of registation, so unless you do so in your posting the "local" members have no way of knowing where you are.

If you have not solved your problem by now and want to do another posting, please indicate where you live.

If you decide to merely change out the TB, please check www.fierosails.com and look at the "interchange" topic since the Duke TB will not intechange for all years. 

Based upon my experience (see page 2 of my "Indy" posting) you might find it useful to check the fuel pressure since the 10 cent rubber hose connector between the fuel pump and the steel tubing is quite prone to failure. That probably is not part of your immediate  problem, unless you have two fuel issues. 

If the fuel pressure is signifcantly lower than the the standard range of 9 - 12 psi (mine was only 4 psi and was not sufficient to run the engine for more than a few seconds) you might just as well bite the bullet and spend a couple of hours (or more) dropping the fuel tank and replacing the 10 cent hose. One Pennock's contributor suggested installing hose clamps and that is what I did since my car would have run for some additional time until is stopped dead on a highway when "sponge" turned into "holed".

Cheers

Gary (another newbie) in North Vancouver.

 

convenient way to n e My gues is that you will find that  

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Romeo View Drop Down
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Post Options Post Options   Quote Romeo Quote  Post ReplyReply Direct Link To This Post Posted: 29 January 2011 at 9:55pm
Yes, as the gentleman above me just posted, figuring out if it's mechanical or electrical is your first step. Just pop the connector out and see what happens.
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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 11:41am
Thanks for the suggestions , I went out and disconected the electrical conector to the injector , i still had fuel going into the TB but not nearly as much as with the injector hooked up. It did occur to me that the previous owner may have installed the wrong fuel pump , he told me this problem only surfaced when he tried to test the new fuel pump. thanks again- g
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Post Options Post Options   Quote Romeo Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 11:47am
Fuel pump shouldn't make a difference. If there's too much pressure, regulator should just kick back the excess to the tank. Sounds more like an issue with the injector stuck open to me.
Never shift into reverse without a back-up plan.
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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 12:07pm
Can it be a bad fuel pressure reg? I replaced the injector with a brand new unit.
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Post Options Post Options   Quote Dawg Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 12:24pm
It surely could be a regulator problem.  However, be aware that your new injector could be damaged now if WAY too much pressure was applied to it.

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Post Options Post Options   Quote Indy Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 2:13pm

How about you re-install the "old" injector, making certain that it is correctly seated and sealed? Or did you have the same problem with the old injector?

Then check the fuel flow once again with the electrical connection disconnected. 

If that does not work, please get back to us, because there are other possibilities.

You could look at the shop manual, but if it is anything like the 84 version, it will take more effort to figure out how to use the manual than it will take to solve your problem.

However, the first thing that I would do if the above does not sort out your problem is to check the fuel pressure. If the pressure is high (the V6 fuel system presure is about 45 psi) there are other possibilities that include:

  • a pinched fuel return line.
  • defective presssure regulator in the TB. Potentially that could contribute to increased internal fuel leakage or bypass since the normal Duke fuel pressure is only about 10 - 12 psi.

Gary

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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 3:17pm
I had the exactly the same problem with the old injector. I ordered a new pressure reg. but i can't install it untill monday. thanks for the input i really appricate it.
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Post Options Post Options   Quote Romeo Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 5:45pm
Woah woah woah, I wouldn't have necessarily bought a regulator until I knew that was the issue. If you have a fuel pressure gauge, hook it up to the outlet on the rail and see what you get. Then disconnect the vacuum line and see if it goes up, while still staying within spec. As the other gentleman pointed out, there's more reasons why it could still be puking fuel (New injector also broken, gasket to injector not sealing, pinched line before the regulator, contamination in the injector). Hopefully the regulator solves the issue, otherwise you're going to be a touch annoyed with yourself.
Never shift into reverse without a back-up plan.
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Post Options Post Options   Quote Indy Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 7:15pm

Grasping

Before you rip into the TB, you might want to check the following to see whether the small hoses at the fuel tank have been correctly installed.

Since the engine will not start you cannot follow the correct procedure for de-pressurizing the fuel system. In case you have lots of pressure, slowly open the fuel supply line at the inlet of the fuel filter. Disconnect it. The manual recommends that you next instal a hose onto the end of the fuel line to avoid getting fuel everywhere. 

Turn on the ignition key to initiate the 2 seconds of pump operation (you don't need to try starting the car) to make certain that the fuel supply line from the tank is correctly installed. If you don't get fuel right away you can jog the switch. You can hear the fuel pump running when that is happening.

If it is OK so far, disconnect the fuel return line at the TB and blow though it to check for any back pressure. There should be "none".

If there is a connection problem, see below. 

The photo below shows the three small hose connections (supply, return, and to the charcoal canister) near the fuel tank:

  • one with two hose clamps
  • another with a single hose clamp
  • the third with a spring clamp.

The clamps were installed like that to avoid incorrect installation, or that was the plan. The clamps are the same on both ends of the hoses, or certainly should be.

I don't know whether reversing the supply and return lines can even cause your type of problem, but within just a few minutes you can at least confirm that everything piping-wise is OK in that part of the system.  

Good luck, again

Gary

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Post Options Post Options   Quote Dawg Quote  Post ReplyReply Direct Link To This Post Posted: 30 January 2011 at 9:54pm
Ok...I want to make sure you understand what I meant earlier.

You need to measure the fuel pressure of the regulator you have now BEFORE you go and replace it.  Reason being, you need to know if your injector has been damaged.

If you simply replace the regulator and indeed both your injectors are now buggered, it will leak anyway and you won't know what's going on.

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Post Options Post Options   Quote gnez Quote  Post ReplyReply Direct Link To This Post Posted: 31 January 2011 at 2:12pm
Ok , the lines were installed as pictured . I will check the Fuel pressure on the current Reg. before i do anything else. thanks again everyone , for all the tips - g
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