2.5 l fuel injector problem
Printed From: West Coast Fieros
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Forum Name: Technical Questions and Discussions
Forum Description: Got a technical question about your fiero? ask it here.
URL: http://www.westcoastfieros.com/forum/forum_posts.asp?TID=1772
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Topic: 2.5 l fuel injector problem
Posted By: Rob N.
Subject: 2.5 l fuel injector problem
Date Posted: 13 March 2010 at 7:22pm
Hello, I missed getting to the meeting tonight in order to become a member. but my problem is: I have a 1987 2M4 that i've been trying to get started for over a year now. I put anew fuel pump in it, changed the filter, i have spark , changed the fuel injector , but it still will not spray. The is no voltage at the injector with the ignition turned on. Checked the fuses, fuseable links, every connector that i can find, and had ab aviatiion mechanic try and figure out the wireing. Is it the ECM of the POM?
I live in Langley...
thanks Rob
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Replies:
Posted By: Patrick
Date Posted: 13 March 2010 at 11:37pm
Rob N. wrote:
I have a 1987 2M4 that i've been trying to get started for over a year now. |
I think it's been a little longer than you recall. 
Rob N. wrote:
Posted: 02 March 2008 at 4:42pm | IP Logged hello, I've got a 1987 2.5L sadan, I have never posted to a Forum before...not sure how it is done?? |
Do you hear the fuel pump run for a couple of seconds when you turn the key?
Does the engine crank over when you try and start it?
If you spray starting fluid into the throttle body, will it start?
I'm just trying to determine what else might be messed up as well.
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Posted By: Dr.Fiero
Date Posted: 14 March 2010 at 7:32am
OK... check list...
Does the check engine light come on with key just 'on'.
You're SURE you've got no power from GROUND to the red (might be pink/white) wire at the injector with the key on.
(I'll stop there, so we can do this in steps)
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Posted By: Rob N.
Date Posted: 14 March 2010 at 10:11am
hi, yes it has be over a year, lost track of time..
I hear the fuel pump pressuring up
when i turn the key to the start position there are 3 lights on , oil ignition 7 eng,
it cranks over, ok all the lights go out, the oil pressure goes up.
the injector doesn't spray.
I've tried having someone put small amoounts of gas in the injector body and it back fires.
Ive ckecked the wire to plug and it is correct according to the books.
it has the high energy dist. so it can't be 180 deg out.
i don't know if the ground wire is ok or not.
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Posted By: Patrick
Date Posted: 14 March 2010 at 1:15pm
Dr.Fiero wrote:
Does the check engine light come on with key just 'on'? |
Rob N. wrote:
when i turn the key to the start position there are 3 lights on , oil ignition 7 eng |
What does "7 eng" mean? 
Rob N. wrote:
it has the high energy dist. so it can't be 180 deg out. |
Well, being an '87 duke it has NO distributor, right?
John (Dr Fiero) is more knowledgeable than I am to walk you through the power to injector issue.
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Posted By: Rob N.
Date Posted: 14 March 2010 at 2:31pm
Hi, ok sorry , there are only 2 lights on when i turn the ignition to on:
Brake and Battery. eng check light is not on.
the voltage at the injector is .220 volts
blue wire is ground ok.
red wire has the .220 volys but it flucuates up and down.
Something else, the ECM is out of an S15...
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Posted By: Patrick
Date Posted: 14 March 2010 at 4:37pm
One thing I can suggest is to have a look at the bulbs in your instrument panel to make sure they're all good.
There's no point informing us that your Check Engine light doesn't come on when it's actually the bulb which has burnt out. 
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Posted By: Dr.Fiero
Date Posted: 14 March 2010 at 5:19pm
First thing - has this EVER run with that ECM. Is it the same service number as the original, and was the Fiero PROM then moved into it?
With no CEL, that sometimes indicates an ECM malfunction.
.22 volts at the injector (with it unhooked)... that's a 'bad thing'. It (the red wire) should read battery voltage.
Pull the "gauges" fuse (10 amp) and replace it. No, I don't care that it looks fine. 
Pull the "ECM/Ign" fuse (10 amp) and replace it. No, I don't care that
it looks fine either!
Try the above - and report back.
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Posted By: Rob N.
Date Posted: 15 March 2010 at 8:15pm
Thank you for all your help. I think I spok to you at the all pontiac show in south Langley last year.
The previous owner used to push start the car, but it did run with this ECM, I don't know it the PROM is from the Fiero or the S15.
What's a CEL?
Battery voltage when charged is 12.85 v But it's now on charge again. I'll replace the fuses indicated and report back.
Rob
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Posted By: Roadfury
Date Posted: 15 March 2010 at 8:40pm
I had the same problem with my GT. Mine was no grounds for the ECM,
Maybe ask the Dr. which wires on the ECM harness are the grounds and
test them.
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Posted By: Patrick
Date Posted: 15 March 2010 at 8:59pm
Rob N. wrote:
What's a CEL? |
Check Engine Light
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Posted By: Rob N.
Date Posted: 17 March 2010 at 5:57pm
Hi,
I've replaced the : "gauges" fuse (10 amp) & "ECM/Ign" fuse (10 amp) and replaced them.
No improvement. the Check Engine Light does not light with the Bat & Brake(emergency?) light.
The ECM is pn 1227748 and inked on it is CHEV 89 53001855.
I confirmed that the previous owner used to push start it because the battery he had was almost dead. then the fuel pump went.
I'm wondering if this ECN has the right POM.
Lights work, fan, all that stuff.
Any more thoughts on the subject?
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Posted By: Dr.Fiero
Date Posted: 17 March 2010 at 7:34pm
Ok... the ECM (1227748) is correct. You didn't post the code on the PROM, so I can't tell you what that's from (would look like "AKYN1234").
You're SURE this thing is an 87 (all of it!) right???
Key OFF, pull the ECM connector. Pin C2 (Brn/Wht) on the ECM connector - ground it. Key ON. CEL should be ON.
If it's not - you have a burnt bulb, or a wiring fault between the ECM and the dash. No way I'm going to try and fix that one here....
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Posted By: Rob N.
Date Posted: 17 March 2010 at 8:29pm
Hi I tried taking the cover off the EMC but it had some sort of tamper seal on it. Car is in my front yard so I'll have to ckeck if it's AKYN1234
The reg says 87 , VIN 1G2PE11R9HP241145
By "pull the connector " do you mean access the connector behind the cigarette ligter pannel ? If yes, Il'' try that tomowrrow
The CEL was working last year because I got the test code 12 when grounded.
if not that , I guess Ill have to rip the dash apart .
thanks...Rob
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Posted By: Patrick
Date Posted: 17 March 2010 at 8:34pm
Did you ever have a look at the CEL bulb to make sure it was okay?
Patrick wrote:
One thing I can suggest is to have a look at the bulbs in your instrument panel to make sure they're all good.
There's no point informing us that your Check Engine light doesn't come on when it's actually the bulb which has burnt out.  |
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Posted By: Dr.Fiero
Date Posted: 17 March 2010 at 8:39pm
Ok, well - the vin is for a 4cyl car from 1987. Just wanted to make sure it wasn't yet another hacked together car.... trust me... it happens...
The connector - I mean the ones on the ECM itself.
As for the cover - it's just "glued" there from not being taken off for 23 years. Which... come to think of it.... is a bad thing. That means that nobody has had the cover off to put the correct PROM in it!!!
Anyhow - do that check I said above. If you don't get a CEL, yank the cover off the back of the dash, and change the bulb (the easy route!). Redo the test, and hope....
Since you've told me about that cover though - I'm betting it's an incorrect PROM, dead ECM, etc.
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Posted By: Rob N.
Date Posted: 17 March 2010 at 9:05pm
OK, I'll find which of the 4 connectors on the ECM has a Pin C2 (Brn/Wht)wire. The are a lot of connectors on this thing and a ton of wires.
Next I'll tackle the bulb change, But I have a bad feeling you are right and it has the wrong POM and possable a dead ECM .
Question: if the ECM is dead would the old paper clip trick in the diagnostic link still work?
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Posted By: Dr.Fiero
Date Posted: 17 March 2010 at 9:41pm
It's really easy.
There's two plugs (one wide, one narrow). Each plug has two rows of pins. One row is A, another B.... etc. It's marked (cast into it) which row is which. Second pin over on "C" row. No biggie.
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Posted By: Rob N.
Date Posted: 19 March 2010 at 8:03pm
Hi, it's me again, by the way is there somewhere on this site that has a membership form?
The two plugs on the side of my ECM are the same width, the upper one is black, the lower one is white. Both are numbered 1-12 and 13-24 on either side.
However, I did the jumper wire in the ALDL connector of A & B terminals and got nothing...last year is flashed the 12 over and over.
No I haven't pulled the dash to check the bulb. You must have realy skinny hands to be able to reach up in behind the dash.
The POM by the way is pn ACMH9544 and not the pnAKYN1234 that is should be..
any ideas about replacing it?
Sorry to be such a bother, but this car is getting close to the wrecker all the time.
Rob
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Posted By: Patrick
Date Posted: 19 March 2010 at 9:05pm
Rob N. wrote:
No I haven't pulled the dash to check the bulb. You must have realy skinny hands to be able to reach up in behind the dash. |
"reach up"? 
Ummm... there's nothing unusual about the size of hands required to take the back of the instrument panel pod off. The screws on top are obvious and easy to get to, and there's two screws underneath, one on each side.
Once the back is off, all the bulb sockets are in plain view.
Rob N. wrote:
...by the way is there somewhere on this site that has a membership form? |
No, ya gotta come to a meeting. Take a chance, we're not a bad bunch.
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Posted By: Dr.Fiero
Date Posted: 19 March 2010 at 9:11pm
And... the AKYN1234? You missed where I said it would look LIKE. I ws just giving an example of the format.
ACMH9544 IS the CORRECT PROM for an 87-88 5spd Fiero.
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Pull the dash. Change the bulb.
There's no point in going on here with that not being done (assuming you have no real diagnostic scan tool....).
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Posted By: Rob N.
Date Posted: 22 March 2010 at 7:42pm
Hi again,
ok, I actually managed to remove the rear inst clusted housing! & yes, they are easy to get at.
checked all the bulbs & had 1 dud in the tac.
Grounded the brown wire /white stripe..nothing.
It seems like most of your meeting fall on an event day of my medieval club (SCA). So I've found it tough over the last 2 years to get to one.
Thanks , Rob
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Posted By: Dr.Fiero
Date Posted: 22 March 2010 at 9:43pm
I have to ask, but... when you grounded the wire, the key WAS on, right?
Find the pink/black wire on the back of the dash. It should have battery voltage (herein referred to as B+) at it when the key is on.
If you don't, and you really did replace the "Gages" fuse (whatever - that's how GM spelled it!!)... I'll have you go to the C500 connector by the battery. Look for the two lug terminal block. Fairly firmly tug on each fusable link and see if any of them collapse. They CAN look OK, and be faulted in the sleeve. I stranded MYSELF getting fooled by that one (once...).
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Posted By: Rob N.
Date Posted: 26 March 2010 at 7:30pm
Hi I'm back..
OK I found a pink/black wire on the back of the dash and with the key in the on position it reads 12.85 v
Yes, when I grounded the wire the key was on.
I tugged on the fuseable links, but i had checked their continuity with the ohm meter and they were ok. Would it be better not to keep those fuseable links?
next?
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Posted By: Rob N.
Date Posted: 26 March 2010 at 7:53pm
Update!! after all that yanking on the fuseable links, I tried the key on , and this time i got an engine check light! so I tried to turn the engine over and I think the injector is sort of working as it back fired a few times & I could see fuel in the throtle body, no fray mind you.
Killed the battery again. seems slow turning over even with a charged bat.
Also, every wireing dirgram for the High voltage ignition has the #2 & # wires reversed? the diagram your site is reveresd too? The poles are numberd and I've matched the cyls with it.
Thanks...I'll try and be at your Apr meeting... so you can bat me about for a while.
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Posted By: Dr.Fiero
Date Posted: 27 March 2010 at 6:24am
Well, might be onto something with the links being bad.
You might as well pull the ground wire off, clean the lug, and bolt it goes to on the engine. Even if it's not f'd now, it's just 'a good idea'.
If the battery voltage drops much below 10 volts, the ECM will shut down - so put a meter on it while you're cranking and make sure it's not dropping too low or all of this is for naught. Probably want to jump it while cranking if your battery is 'suspect'.
What do you mean 'wires reversed'? Do you mean the high tension leads? If you're getting backfiring through the throttle body - you've probably got wires reversed! You're trying to fire on an intake stroke.
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Posted By: Rob N.
Date Posted: 27 March 2010 at 8:41am
ok, I'll pull the ground wire off, clean the lug, and bolt it goes to on the engine.
should I replace the fuseable links or just get rid of them?
if the starter is drawing the voltage down below 10 volts , where would I measure it on this car? I would normaly measure the draw at the battery.
If you hace the chlton book p 2-9 4 cyl DIS it list from the top down on th coils 2 3 4 1
p 3-22, they are listed 3 2 4 1
My ciols have inkek marked as 3 2 4 1
so which is right? i
I tried reversing 2 &3 and it back fires both ways ?
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Posted By: Dr.Fiero
Date Posted: 27 March 2010 at 8:55am
If the link(s) are bad - replace them with a new correctly sized one, or put an inline in it's place. But don't delete them altogether.
Coils should be labeled 1&4, 2&3. Water pump end is #1. The wires on EACH coil pack can be flipped either way. They both fire at the same time anyhow (it's just less confusing if you do them as marked).
If you are dropping too low, and the ECM is shutting down, you could still get weird mis-fires. Measure voltage at the battery as you're cranking. All voltages should be equal at any point in the circuit. If there's ever any variation, you have a faulty connection somewhere inbetween the two measured points.
See those two studs near the battery? 10mm & 11mm nuts. While you're there, you might want to pull 'em, clean 'em, replace 'em. They can get wet and corroded since they're right under the louver.
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Posted By: Rob N.
Date Posted: 27 March 2010 at 10:24am
Ok, I prefer inline ones that I can check. do you know what the apmerage should be?
Battery is on charge again it was new last year.
OK on the 2 & 3 I didn't know they worked either way.
I'll clean the grounds, and the two studs near the battery
Is there an easy way to get the old fuel out? It must be 1- 2 years old by now.
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Posted By: Patrick
Date Posted: 27 March 2010 at 1:22pm
Rob N. wrote:
Is there an easy way to get the old fuel out? It must be 1- 2 years old by now. |
I ran my '84 on gas which had been sitting in its tank for five years, although I did also add a full jerry can of gas to the tank.
Before I actually ran the engine, I disconnected both fuel lines at the TB and spliced them together with a short piece of clear hose clamped in place. Then I jumpered the fuel pump terminal in the ALDL connector on the console and watched the fuel circulate in the clear hose to make sure there wasn't weird looking stuff (chunks of rust, frogs, etc) being pumped through the system. Basically I was checking to make sure the fuel filter was doing its job. (I didn't want to replace the fuel filter with a new one until after the old filter had grabbed any/all particles of crud floating around in the tank.)
If you're concerned about using the fuel in your tank because of possible water contamination for example, jumper the fuel pump terminal and simply aim the disconnected fuel supply hose into a gas can. Disconnect the power to the terminal as soon as you see the supply of gas start to slow down. You don't wish to run the fuel pump dry.
If you do end up with a gas can of mixed water and gas, the gasoline will float on top of the water. If you're careful, you can pour the gas out into a second container and then add it back to your gas tank (or use it in your lawnmower).
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Posted By: Dr.Fiero
Date Posted: 28 March 2010 at 9:58am
Rob N. wrote:
Ok, I prefer inline ones that I can check. do you know what the apmerage should be? |
Bit of a loaded question, as they don't even list the ampacity in the manual - only the diameter of the wire.
That being said... http://wiki.xtronics.com/index.php/Wire-Gauge_Ampacity - THIS chart shows the amperage of a given size wire.
The links are listed in sizes (metric) in the manual, and by color. If you want to take a chance, you can go by this chart and replace them with fuses. Or just get the correct color one, and solder them back in place.
Remember that they can LOOK like they're alive, but 1/2 the strands can be rotted away. So what used to be able to pass 'x' current can now only pass 'x/2' current.

If you see "5" in the drawing... it's probably "0.5" BTW. There are no 5mm (that's almost 1/4"!) diameter wires in the main harness. 
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Posted By: Rob N.
Date Posted: 29 March 2010 at 9:09pm
tahank you good Doctor. I think I'll replace with correct fuseable links.. Dealer or lordco?
I'll check the bat voltage cranking it over, then I'll try cranking it over again with a battery booster and see what happens.
Thanks for the chart it looks much simpler then the one in the oh manual.
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Posted By: Rob N.
Date Posted: 31 March 2010 at 8:08pm
Hi, I tried the battery booster and when cranking it over the volts dropped to 10.25.Could the starter be drawing the amps/volts and starving the ecm?
on your wireing diagram, there is a fuseable link between the starter and the cold start switch /injector/ecm why the thin dashed line? what does it mean?
Asso when you use a jumper wire between the A & B terminals on the ALDL connector to count the flashes on the engine check lite... are the shift light and the rad fan suppose to go on?
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Posted By: Dr.Fiero
Date Posted: 31 March 2010 at 9:00pm
10.25V (cranking) is fine.
To the left is V6, to the right L4.
As for jumping the ALDL... I'm not sure! It's been too long since I've done anything with a duke.
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