Suspension Change
Printed From: West Coast Fieros
Category: Technical Topics Forum
Forum Name: Technical Questions and Discussions
Forum Description: Got a technical question about your fiero? ask it here.
URL: http://www.westcoastfieros.com/forum/forum_posts.asp?TID=2328
Printed Date: 25 April 2025 at 7:28am Software Version: Web Wiz Forums 12.01 - http://www.webwizforums.com
Topic: Suspension Change
Posted By: Romeo
Subject: Suspension Change
Date Posted: 21 February 2011 at 6:04pm
How difficult is it to change from 84-87 suspension to 88 suspension? Especially the front, if that happens to be the easier of the two.
I ask because there seems to be a huge difference between pricing for shocks for the 88's versus everything else, specifically with the Koni's. Any help would be appeciated.
------------- Never shift into reverse without a back-up plan.
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Replies:
Posted By: Dawg
Date Posted: 21 February 2011 at 9:30pm
There has been much talk about the Fiero front suspension. Many say the best was the 87 not the 88. Changing to the 88 front will mean you need to find the mostly unavailable cartridge bearings if you ever have bearing problems. Not a wise move I don't think.
The 88 rear suspension is the best of course. Basically a cradle swap is all that is needed. Hub to hub cradle swap that is.
The Dawg
------------- You dream it up....I'll make it
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Posted By: Romeo
Date Posted: 21 February 2011 at 11:40pm
I only ask because the Koni yellows are still in stock at WestCoastFiero, for cheaper (Somehow) than the inferior Koni reds. If possible, I'd much prefer to run Koni Yellows at all four corners. Although I'm aware that bearing jobs will be significantly more expensive, as I'm at the grace of Rodney Dickman or The Fiero Store, it is a sacrifice I'm willing to make for the suspension I want, if it's feasible without completely redoing the entire front end. But yes, you do bring up a good point for anyone else who may have considered such a change: 88's arn't as fun to find bearings for.
------------- Never shift into reverse without a back-up plan.
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Posted By: Colby
Date Posted: 22 February 2011 at 12:26am
Have you considered buying Koni reds for the front then getting them revalved to match the yellows? Seems like it'd be an awful lot of work to replace your entire front suspension just so you can use a particular kind of shock.
------------- 88 Formula 5 speed
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Posted By: kharmata
Date Posted: 22 February 2011 at 11:14am
Are there any differences from 86 to 87 front suspension?
Or is 84-87 all the same?
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Posted By: Romeo
Date Posted: 22 February 2011 at 12:27pm
Cheese wrote:
Have you considered buying Koni reds for the front then getting them revalved to match the yellows? Seems like it'd be an awful lot of work to replace your entire front suspension just so you can use a particular kind of shock.
| That is an utterly brilliant point, now that you bring it up. But then again, I'm not sure it will do what I want without extensive modification to the shock. The difference between the Koni yellows and the Koni reds is individual manipulation of jounce (Resistance compressing the shock) and rebound (Resistance decompressing the shock) at all four corners. Koni reds are only adjustable for static stiffness (Meaning the one dial affects both jounce and rebound) and the reds can only be adjusted on the rear. I'll talk to my boss, see if it's possible to drill in to them and install valving allowing for tuning of both settings.
And as far as I can see Kevin, seems that they all have the same shock mounts, which is what I was looking at. According to Pennock's (Oh yeah, that just happened) 87's have beefed up componentry in the front, which people supposedly adore.
------------- Never shift into reverse without a back-up plan.
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Posted By: CFoss
Date Posted: 22 February 2011 at 1:29pm
I have an 88 rear in my car.
The required stuff is:
88 cradle
88 v6 engine mount (front), or a pre 88 can be modified
coil over kit (smaller springs are required) and camber relocate kit (I bought this from ht moto.
Slightly reroute coolant lines due to trailing arms
Rebend rear brake lines (Carefully!)
You can't run really small wheels (14's) and clear the 88 rear brakes
Here's a link to some swap stuff
http://www.fiero.nl/forum/Forum2/HTML/106223.html - http://www.fiero.nl/forum/Forum2/HTML/106223.html
Was it worth it? Hell yes...changer the car 100%.
I have a complete 88 front too. It looks like a much more daunting task. I may do it one day, but not right now. It involves a lot of cutting and welding and precision locating.
Chay
------------- 86 SE 3.4
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Posted By: Romeo
Date Posted: 22 February 2011 at 1:34pm
Hm... Damn, not what I was hoping to hear. 
Well then, does anyone know if my desire to run Cheese's plan could be done as extensively as I'm hoping? I don't have work this week and being young and impatient, would like to know what my options (If any) are to bring in to work on Monday.
And thank you to Dawg, Cheese and Chay for taking the time to help me out so far! 
------------- Never shift into reverse without a back-up plan.
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Posted By: Dawg
Date Posted: 22 February 2011 at 5:06pm
There is another option of course. They're only shocks after all. Just change the mounts to 88 styled mounts. Done.
The Dawg
------------- You dream it up....I'll make it
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Posted By: Romeo
Date Posted: 22 February 2011 at 8:17pm
That's what I've been looking at, actually (Great minds think alike, eh? ). From what I've seen in horribly low resolution pictures, only a simple adapter plate would be needed for the top mount, if they are in fact different (Seems to look the same, but I'm sure things are slightly different). The bottom is harder to judge (Every picture is so damn dark. lol) but hopefully that should still be feasible, especially with the level of fabrication equipment at work.
I'm glad someone else thinks that's a good idea though, because I was horribly nervous about the idea at first. 
------------- Never shift into reverse without a back-up plan.
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Posted By: Dawg
Date Posted: 22 February 2011 at 10:17pm
Other than the obvious "make the mounts strong enough" there is one thing to be very careful about. Make sure that there is no way that the shock can bottom out when the suspension does if you know what I mean.
It can be hard to tell just how much the suspension can compress if the right conditions are present. (ie. Dukes of Hazzard type of jumping) If the shock ever gets "pinched" it's toast.
I've installed custom shock mounts for 4X4's. I had to modify a mount once that had been put in the wrong place for such a long after market unit. He wrecked 6 shocks that weekend at 600 bucks a pop!
Ouch ouch and friggen ouch.
So I would estimate the suspensions throw and leave an extra half inch of space to be safe. One way to figure this out is to take a measurement of the original shock before you remove it. Take a measurement from some hard point to the bottom of the shock when fully compressed. Then you can hack and weld to you hearts content because you can always check again before you finish the welds.
Cheers,
The Dawg
------------- You dream it up....I'll make it
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Posted By: Romeo
Date Posted: 23 February 2011 at 1:10am
Thanks for the tips, I read the first part and almost gave up on the theory all together! 
As for the strength of the metal, would 3/8 plate aluminum be strong enough? Or do you think I should be picking up titanium instead?
------------- Never shift into reverse without a back-up plan.
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Posted By: Dawg
Date Posted: 23 February 2011 at 12:14pm
I didn't see a smiley on the question so I will assume you're serious.
Use plain old mild steel, then you can simply weld right to the car rather than using bolts.
Depending on the situation I would start with 3/16 plate steel. Maybe even 1/8" material. Look at the thickness of the A arms themselves. Not very thick but shaped for strength.
Use what is already there to guide you.
The Dawg
------------- You dream it up....I'll make it
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Posted By: beken
Date Posted: 23 February 2011 at 2:24pm
Careful with this. The mounting points for the shocks and struts are at different angles on the 88's. It looks like a lot of work to extend that mount point for the rear shocks further in towards the engine bay.
-------------

Beken (aka Ken) - bekentech@westcoastfieros.com Original and still the owner of an 85SE 2M6 4spd
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Posted By: Romeo
Date Posted: 23 February 2011 at 2:25pm
My hesitation with steel is three fold though:
Steel corrodes, leading to the possibility of pushing the shock up through the plate as it's intergrity falters.
Steel is heavy, and that weight is located as high up as it can go back there (As well as unsprung weight down low), and yet, steel offers no more strength than titanium.
Lastly, and perhaps oddly (For most people), I find steel incredibly hard to weld in comparison to aluminum and titanium. I have a habit of, uh, cleaving clean through it with the electrode. lol
Never-the-less, if you suggest steel, steel it shall be, and I'll just try and absolutely coat the thing in an epoxy primer to inhibit rust as much as is practical/possible.
------------- Never shift into reverse without a back-up plan.
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Posted By: Romeo
Date Posted: 28 February 2011 at 1:33pm
I have finally got my answer from Chris of WestCoastFiero:
'88s are identical in the rear to '86 (Strut-wise), although it was actually at his behest I went away from the Koni yellows and back to the Koni reds. According to him, the yellows are valved to sync up optimally with a spring rate of 400 pounds per inch and up, whereas the reds find their sweet spot between 250 and 350. Sealing the deal was the fact the reds on the rear are adjusted identically to the yellows, contrary to Koni's description.
------------- Never shift into reverse without a back-up plan.
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Posted By: Car-2-Lo
Date Posted: 28 February 2011 at 2:29pm
What are your overall plans now ?
This spring I'm installing bump-steer suspension, I already have WCF coil-over kit with KYB and 300 springs and want to change to 400
or 450 springs( so it won't bottom out), does that mean Koni reds won't handle 400 and up springs ?
------------- Johnny-B-Good
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Posted By: Romeo
Date Posted: 28 February 2011 at 3:40pm
They will, but the yellows are better suited to it. Yellows are race models, reds are just performance models. If you arn't running an '88 front end, you don't have much choice in the matter, unless you want to completely re-do the front end.
------------- Never shift into reverse without a back-up plan.
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Posted By: Romeo
Date Posted: 01 March 2011 at 8:08pm
And now asking for some experience on the matter, I figured while I'm playing around with the suspension, I might as well replace the bushings. Does anyone know if it's worth the extreme cost for the delrin type? Or should I just stick with polyurethane?
------------- Never shift into reverse without a back-up plan.
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Posted By: Capt Fiero
Date Posted: 01 March 2011 at 8:51pm
Go with the poly, the derlin is great for the track, but is so hard, it kills ball joints, tie rods and your back.
------------- Capt Fiero
88 Fiero GT 5spd V6
Eight Fifty Seven GT V8 5spd.
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Posted By: Capt Fiero
Date Posted: 01 March 2011 at 8:55pm
Oh and to answer your original question, doing an 88 rear swap is by far the best way to go. The 88 Front really is not that great. Only real benefit to the 88 front are the better brakes, but a simple Grand Am swap makes that a moot point. As for making 88 shock mounts on an 87 car, it is simply not possible without a complete redesign of the suspension. The 88's have the shocks located inside the springs. On Pre 88 cars, they have huge steel and rubber bump stops inside the springs.
The guys on the Fiero racing list, say the best bet is really a pre 88 car with an 88 cradle installed.
------------- Capt Fiero
88 Fiero GT 5spd V6
Eight Fifty Seven GT V8 5spd.
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Posted By: Car-2-Lo
Date Posted: 02 March 2011 at 7:58am
What parts are you going to be using, springs, shocks and ???
------------- Johnny-B-Good
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Posted By: Romeo
Date Posted: 02 March 2011 at 8:25am
Capt Fiero wrote:
Go with the poly, the derlin is great for the track, but is so hard, it kills ball joints, tie rods and your back. | And the wallet, at six times the cost of poly. Thanks David!
As to your question Johhny Boy, I'm doing it bit by bit. So, for now I'll be doing rear Koni Reds and polyurethane at the rear. Once that's done, I'll take it back to BCIT and dial in the alignment angles I've figured out already. When I've got a bit more of a financial cushion, I'll be dropping Koni Reds in the front as well. Then, ultimately, I'd like to turn the existing spring set-up in to a coil-over set-up, with the intention of moving the lower spring mount up, which would allow for slightly wider tires at the back, while also allowing for a lowered set-up and stiffened spring rate.
------------- Never shift into reverse without a back-up plan.
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Posted By: Car-2-Lo
Date Posted: 02 March 2011 at 9:42am
Sorry for all the questions, the reason I'll be doing the suspension too
and see what is the best way to go without to much $$$$.
So you're going Koni Reds @$400 pair ?
Why not KYB and paint them red @$180 pair ?
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Posted By: Romeo
Date Posted: 02 March 2011 at 9:54am
Car-2-Lo wrote:
Sorry for all the questions, the reason I'll be doing the suspension too and see what is the best way to go without to much $$$$.
So you're going Koni Reds @$400 pair ? Why not KYB and paint them red @$180 pair ? | The Konis are externally adjustable. One can set them softer for daily driving, then show up at autocross and stiffen them up. KYB's are internally adjusted, meaning they use orifice sizing to determine stiffness. Once they're set, it's all-but-impossible to adjust them again, without physically taking them out of the car and putting in a different orifice size.
Koni's arn't the cheapest - in fact of all brands, they're the most expensive by far, at $400 for the rear axle and $300 for the front. They're also the least comfortable, with the Reds already being stiffer than the KYB's half-way through the stiffness setting, and the Yellows being stiffer at their softest setting. The advantage of the Koni's is the ability to have a race set-up, without having to leave it bone-jarringly stiff for daily driving.
According to my trials on the simulator, adjusting the stiffness of the shocks up allowed me to literally half my camber angles (From -1.7 degrees rear to -0.8 degrees, don't remember the front settings off-hand, but they were also one half when stiffened), which would not only reduce tire wear, but keeps the tires flatter at launch, helping to keep more of the power down.
------------- Never shift into reverse without a back-up plan.
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Posted By: beken
Date Posted: 03 March 2011 at 3:19pm
I have KYB's on order.
-------------

Beken (aka Ken) - bekentech@westcoastfieros.com Original and still the owner of an 85SE 2M6 4spd
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Posted By: Patrick
Date Posted: 03 March 2011 at 5:42pm
I love the way the Monroe Sensa-Tracs feel in combination with the cut springs on my '84. Quite stiff. The stance is nice and low, and yet it doesn't bottom out.
Ya ya I'm cheap, but in this case the end result is still more than satisfactory. 
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Posted By: Car-2-Lo
Date Posted: 03 March 2011 at 5:59pm
beken wrote:
I have KYB's on order.
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Good, just paint them red, that's what I'll be doing
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Posted By: Colby
Date Posted: 03 March 2011 at 11:19pm
So, does this talk of changing shocks and such mean we might see a few more Fieros consistently doing autox this summer?
I
did a lot of the same stuff before autoxing my car and while I'm sure
it made a difference, the only change I can truthfully say helped my car
to a noticeable degree was to buy dedicated tires specifically made
with autox in mind. I wasn't really sure what to expect, but so far I'm
amazed at what a difference it's has made, I went from one event placing
http://www.ubcscc.com/events/2011/jan9/T.TXT - 51st out of 53 to being http://www.ubcscc.com/events/2011/jan23/T.TXT - 38th out of 55 at the next event. Now, I'm not
sure the change would have been so positive if I still had worn out
rubber bushings, nearly dead shocks, etc., as those things probably
would have become more evident, but if you want a good handling car I'm
convinced that stickier tires are the single greatest change you can
make. I was actually considering spending the money for some Koni shocks
before I bought them but now I'm pretty content with what I have, and
it's made me more competitive than I would have thought possible.
------------- 88 Formula 5 speed
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Posted By: Patrick
Date Posted: 03 March 2011 at 11:42pm
Cheese wrote:
I went from one event placing http://www.ubcscc.com/events/2011/jan9/T.TXT - 51st out of 53 to being http://www.ubcscc.com/events/2011/jan23/T.TXT - 38th out of 55 at the next event. |
Looks like this season will be more of a challenge for my '84 duke and I. 
Keep on your toes, young fella! 
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Posted By: Romeo
Date Posted: 04 March 2011 at 12:07am
Cheese wrote:
So, does this talk of changing shocks and such mean we might see a few more Fieros consistently doing autox this summer?
I did a lot of the same stuff before autoxing my car and while I'm sure it made a difference, the only change I can truthfully say helped my car to a noticeable degree was to buy dedicated tires specifically made with autox in mind. I wasn't really sure what to expect, but so far I'm amazed at what a difference it's has made, I went from one event placing http://www.ubcscc.com/events/2011/jan9/T.TXT - 51st out of 53 to being http://www.ubcscc.com/events/2011/jan23/T.TXT - 38th out of 55 at the next event. Now, I'm not sure the change would have been so positive if I still had worn out rubber bushings, nearly dead shocks, etc., as those things probably would have become more evident, but if you want a good handling car I'm convinced that stickier tires are the single greatest change you can make. I was actually considering spending the money for some Koni shocks before I bought them but now I'm pretty content with what I have, and it's made me more competitive than I would have thought possible. | Everyone who posted saying they're buying/bought shocks is already in autocross, save for Ken!
I wouldn't mind tires, but first things first is the rear shocks/overall alignment. The car is completely unsafe to drive right now, I don't even take it on the highways now as it pulls so bad I've almost lost it multiple times. Later on, if the budget allows, I'll pick up some General Tire UHP Exclaims from Canadian Tire. Tires are nice, but not permanent. I'd rather keep the money in reserve to fix things as they break, or finish off the second 2.8L.
------------- Never shift into reverse without a back-up plan.
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Posted By: Colby
Date Posted: 04 March 2011 at 12:34pm
Romeo wrote:
Everyone who posted saying they're buying/bought shocks is already in autocross, save for Ken!  |
That's why I included "consistently" since most have only gone once or twice.
Romeo wrote:
I wouldn't mind tires, but first things first is the rear shocks/overall alignment. The car is completely unsafe to drive right now, I don't even take it on the highways now as it pulls so bad I've almost lost it multiple times. Later on, if the budget allows, I'll pick up some General Tire UHP Exclaims from Canadian Tire. Tires are nice, but not permanent. I'd rather keep the money in reserve to fix things as they break, or finish off the second 2.8L. |
Yep, your shocks and alignment are definitely more critical for you. Nice tires are a bit of a luxury I suppose (if you're just autoxing rather casually), but after trying it, I'd gladly buy a new set of tires every season or two. Until you get some nicer tires, all I can say is, don't be surprised if you get beaten by a duke! 
------------- 88 Formula 5 speed
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Posted By: beken
Date Posted: 04 March 2011 at 2:52pm
I just picked up struts, shocks, bushings, ball joints and steering stabilizer. I already have tie rods and endlinks.
Still looking for the engine driveline absorber. Might have to do a Fierostore order for that.
It might be after I retire or kid is off to college before I get around to participating in autocross again.
-------------

Beken (aka Ken) - bekentech@westcoastfieros.com Original and still the owner of an 85SE 2M6 4spd
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Posted By: Romeo
Date Posted: 04 March 2011 at 2:54pm
Don't get Patrick's hopes up. 
I have (Sort've) decent UHP's on now. I just can't justify spending a ton on soft-compound, short-life tires over other things. Between food, sports, insurence, gas and helping out with the house reno/rent, I barely have any money left over for dates and more importantly, car parts. To spend it on something I can optimistically expect a couple years out of isn't viable for me right now. Besides, inevitably fixing up the rear is going to highlight how pathetic the front probably is, so I'm sure that'll be next up. Then the lighter engine (Make the tires and engine work less), then tires.
------------- Never shift into reverse without a back-up plan.
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Posted By: Car-2-Lo
Date Posted: 09 March 2011 at 10:40am
Yesterday I picked up springs (#400) from Mopac in Langley and with that a "back brace"
I'm still not sure if I'll use the old KYBs or go with the Konis, what do you think ?
Romeo, what spring rate are you choosing ?
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Posted By: Romeo
Date Posted: 09 March 2011 at 1:15pm
Stock springs for now. I lack the finances (And lately, the patience) for anything beyond just shocks and bushings, which is more for safety (And convenience in the case of bushings) than performance. Switching to high performance now just allows me to install the rest of what I want later, without having to re-buy shocks.
As for the shocks, it depends on what you're looking for. If you just want comfort for a good price, stick with the KYB's. If you want performance for cheap, get the KYB's and resleeve them with a smaller orifice/valve. If you want both, it isn't cheap, but then I'd go with the Koni reds. Dial them up around 3/4 when you're autocrossing, dial them all the way back for daily-driving. You could hypothetically go with the yellows (If you have an '88 suspension set-up) but those range from stiff to stiffer, and would probably negatively impact comfort during daily driving.
------------- Never shift into reverse without a back-up plan.
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Posted By: Patrick
Date Posted: 09 March 2011 at 1:53pm
Romeo wrote:
Stock springs for now. I like the finances (And lately, the patience) for anything beyond just shocks and bushings... |
You might want to go back and edit your post, bud. What you ended up with is about the exact opposite of what you meant. 
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Posted By: Romeo
Date Posted: 09 March 2011 at 2:16pm
LOL. Well, technically I do like both those things. Although at the moment, I lack them.
Yeah, I'll go fix that now. 
------------- Never shift into reverse without a back-up plan.
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Posted By: Car-2-Lo
Date Posted: 09 March 2011 at 2:42pm
I only have two options with shocks, use the existing KYBEES ( painted red ) or spend more $$ for the KONI reds.
The only reason going with the stiffer springs(400 from 300) so it won't bottom out, the 3800SC swap
made the rear heavier and I don't want the fenders hitting the wheels, that should help ?
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Posted By: Romeo
Date Posted: 09 March 2011 at 11:22pm
Honestly Johnny Boy? I'd just stick with the KYB's you have now, exactly the way they are now. That's just my opinion though.
------------- Never shift into reverse without a back-up plan.
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Posted By: Romeo
Date Posted: 29 April 2011 at 1:35pm
Well, a bit of an update/one more question. The update is that I picked up a set of Nexen N9000's from Ryan (Owns the very attractive Red Fiero that rides on 19" six spoke rims), so I have fresh rubber, and have a date set to get my Gretchin aligned as well - Tuesday.
Before I head in though, I had touched on this before, and Colby had helped give me an answer, but be damned if I could find his post again: What is the maximum amount of caster one can run on a Fiero? In a perfect world, a straight 7 degrees would allow me to dial back half the camber on the front, while still providing enough dynamic camber in the corners to keep the fronts almost flat (Ever so slightly negative, about 0.03-0.05 degrees). Obviously, if running that much is beyond the stock suspension capabilities, I will have to dial in a touch more negative camber up front as well.
As a side note, if you read that and thought "What a fantastic idea for my daily driver, I need more caster", perish the thought. On a vehicle without power steering, caster makes the wheel harder and harder to turn, an effect that only gets amplified with speed.
------------- Never shift into reverse without a back-up plan.
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Posted By: Dawg
Date Posted: 29 April 2011 at 1:54pm
Everything I've read says 5 deg. Any more and I would think the road feel would be punishing.
The Dawg
------------- You dream it up....I'll make it
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Posted By: Romeo
Date Posted: 29 April 2011 at 2:48pm
Oh, I'm not worried about road feel or comfort (At all. Seriously.)
My sole concern is the mechanical limitation of how much caster can be forced before it's simply not possible to dial any more in. Hopefully it ain't 5, or I'll have to tweak in -0.5 more camber! It'd be excessive on wear... 
------------- Never shift into reverse without a back-up plan.
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Posted By: Colby
Date Posted: 29 April 2011 at 3:28pm
Well, I think stock is 5* +/- 2* and I think I remember reading that moving both of the washers over to one side results in about a 2* change. So I think you could get close to 7 degrees.
For what it's worth, I replaced the two large washers with a bunch of smaller washers to let me adjust it. And with all but one of the washers (I think) on the one side the increase in steering effort is noticeable, but not too bad, at least on my 14" rims. I've just never had the caster measured, so I have no idea if it's actually much more than stock.
------------- 88 Formula 5 speed
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Posted By: Romeo
Date Posted: 29 April 2011 at 9:45pm
That was the post! Baha, thanks Colby! And not only that, the information is precisely what I wanted to hear! 
------------- Never shift into reverse without a back-up plan.
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